Introduction, consideration and application of procedures and models for integrated design, shaping and optimization of production systems within the product life cycle.

Student responsibilities:

Class attendance, project making and submission, exam

Grading and evaluation of student work over the course of instruction and at a final exam:

Two written tests (optional), project preparation and submission, written and oral exam

Upon successful completion of the course, students will be able to (learning outcomes):

1 . Recognize the structure of the production system

2 . Determine the required number of machines and equipment, departments and the type and number of workforce

3 . Calculate the required area to accommodate the production system

4 . Determine the layout of machines and workplaces in the production system

5 . Predict the macro and microlocation of the production system

6 . Predict the arrangement of objects at the microlocation

7 . Model the production system using CAD software

Lectures

1. Introduction: production, production processes and systems

2. Goals, principles and methodology of planning

3. Project data and technological process

4. Material flow (definition, division, identification, classification, principles and forms)

5. Production structures

6. Group Technology -- models and algorithms, Cluster analysis

7. Determining the most favourable structure; Flexible Manufacturing Systems

8. Capacitive sizing of the production system (static and by simulation)

9. Knowledge test in written

10. Spatial dimensioning and calculation of production areas

11. Calculation of warehouse and other areas; Building methods for production systems

12. Construction plan, Site selection

13. Layout design of production system elements (optimisation according to essential criteria, optimisation of the production structure of elements without interconnections; optimisation of the production structure of interconnected elements)

14. Detailed layout; CAD application and virtual system design

15. Knowledge test in written

Exercises

7. Assigning a project task

8. Analysis of the current situation and selection of representative products

9. Selection of means of transport and disposal; Defining material flow

10. Application of Cluster analysis

11. Capacitive dimensioning of production system

12. Calculation of production system areas, Construction plan and microlocation selection

13. Production system layout design and simulation

14.

15. Submission of the project

Compulsory literature:

1. Projektiranje proizvodnih sustava, Organizacija proizvodnje, sv.3., Biblioteka inženjerski priručnik 4/III, B. Vranješ, B. Jerbić, Z. Kunica, Školska knjiga, 2002, p. 73-130

2. Production system planning, Z. Kunica, FSB, Zagreb, 2016, p. 0-0

Recommended literature:

3. Facilities Design, S. S. Heragu, CRC Press, 2008, p. 0-0

4. Manufacturing Facilities Design and Material Handling, M. P. Stephens, F. E. Meyers, Purdue Univ. Press, 2013, p. 0-0