Introduction, consideration, application and research of approaches, models and procedures for integrated planning, design, optimisation and operation of production systems within the product life cycle

Student responsibilities:

Class attendance, project making and submission, exam

Grading and evaluation of student work over the course of instruction and at a final exam:

Two written tests (optional), project preparation and submission, written and oral exam

Upon successful completion of the course, students will be able to (learning outcomes):

1 . Design a solution for the production process

2 . Propose a suitable structure of the production system

3 . Predict the type and capacity of production equipment and space for its accommodation

4 . Analyze the performance of the production system

5 . Propose measures and solutions to improve the efficiency of the production system

6 . Present own project work as part of teamwork

Lectures

1. Production system: definitions and types, Production-consumer value chains and networks

2. Production system efficiency and ways of measuring; Product Life-cycle Management

3. Taxonomy of the processes of integrated product development and production (QFD, CFD, DFX)

4. Approaches, methodologies and contents of production system planning

5. Production flows, Production structures, Group technology

6. Dimensioning of the production system

7. Knowledge test in written

8. Organisation of multidisciplinary and interdisciplinary projects, teamwork and communication

9. Tools for production system planning

10. Virtual design of a production systeem

11. Simulation of production system operation

12. Integration of production system design and operation activities

13. Models and methods of analysis and optimising of the production system

14. Examples of production system planning

15. Knowledge test in written

Exercises

1. Assigning of student project; Establishing a team of designers/planners

2. Production program analysis

3. Technology analysis

4. Analysis of interactions and flows

5. System structuring

6. Capacitive dimensioning

7. Spatial dimensioning

8. Layout design and optimisation

9. Harmonisation of the project solution according to micro-location and other requirements and restrictions

10. Virtual design of the production system: design layers and elements

11. Virtual design of the production system

12. Virtual design of the production system

13. Simulation of production system operation: modelling

14. Simulation of production system operation: implementation and analysis of results

15. Student project submission

Compulsory literature:

2. Manufacturing Facilities Design & Material Handling, Matthew P. Stevens, Fred E. Meyers, Purdue University Press, 2013, p. 0-0

3. Supply Chain Engineering: Useful Methods and Techniques, Alexandre Dolgui, Jean Marie Proth, Springer, 2010, p. 0-0

1. Concurrent Engineering Fundamentals: Integrated Product and Process Organization, Volume I, Biren Prasad, Prentice Hall, 1995, p. 0-0

4. Facilities Design, Sunderesh S. Heragu, CRC Press, 2008, p. 0-0

6. Production system planning, Z. Kunica, FSB, Zagreb, 2016, p. 0-0

Recommended literature:

5. Projektiranje proizvodnih sustava, Organizacija proizvodnje, sv.3., Biblioteka inženjerski priručnik 4/III, B. Vranješ, B. Jerbić, Z. Kunica, Školska knjiga, 2002, p. 73-130