Course details

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Course details

Student Mobility > Programmes and Courses > Courses in English > Course details

Production System Planning

Teaching: Completely taught in English
ECTS: 5
Level: UnderGraduate
Semester: Winter
Prerequisites:
Load:
Lectures Exercises Laboratory exercises Project laboratory Physical education excercises Field exercises Seminar Design exercises Practicum
30 0 0 0 0 0 30 0
Course objectives:
Introduction and examination of procedures and models for design and optimisation of manufacturing systems with emphasis on the replacement of traditional manufacturing space structures with manufacturing stations designed on the basis of group tehnology.
Student responsibilities:
Grading and evaluation of student work over the course of instruction and at a final exam:
Performed on the basis of: - three periodic written examinations, 50 %; - the project, 40 %; - monitoring the presence and commitment of students, 10 %. In the event that a student does not pass all periodic written examinations, but neatly fulfills other obligations, the student may access written and oral exam.
Methods of monitoring quality that ensure acquisition of exit competences:
Coverage of quality: - immediately in the classroom, in direct communication with the students (student questions and discussion); - periodically, according to the processed education content, by grading of written examinations and project; - exposition/discussing of results (scores) - instructing students how to achieve better results.
Upon successful completion of the course, students will be able to (learning outcomes):
After a successful completion of the course, for a production programme, a student will be able to: - recommend the structure of the production system; - assess the required number of machines and other equipment, departments and the number of labour force; - perform spatial dimensioning of the production system; - predict the arrangement of system elements (buildings, machinery and equipment); - design detailed layout within the selected micro-location; - calculate the cost-effectiveness of the designed production system.
Lectures
1. Introduction. Basic objectives and design principles.
2. Design methodology, legislation and project documentation.
3. Pre-existing condition scanning and analization, representative products, assembly and production plans.
4. Material flow: definitions and graduation, identification and quantitive determination, principle configurations.
5. Manufacturing structures. Group technology.
6. Algorythms for designing of group of machines/parts.
7. Number of machines determination. Types of spaces.
8. Manufacturing Space determination, storage space determination.
9. Auxilary Space Determination.
10. Building plan.
11. Industrial buildings.
12. Building plan. System location selection.
13. Layout design and optimization criteria.
14. Layout design methods.
15. Detailed layout, CAD application and virtual system design.
Exercises
1. Defining of student project.
2. Representative products selection.
3. Selection of transportation and storage resources.
4. Material flow analysis.
5. Cluster analysis application.
6. Cluster analysis application.
7. Capacitance dimensioning of the system.
8. Calculation of production surfaces
9. Design and calculation of storage space.
10. Designing and analyzing the efficiency of the production
system.
11. Designing and analyzing the efficiency of the production
system.
12. Simulation. Construction plan and microlocation selection.
13. Elements layout definition.
14. Final layout design.
15. Project submision.
Compulsory literature:
B. Vranješ, B. Jerbić, Z. Kunica: Projektiranje proizvodnih sustava, Organizacija proizvodnje, sv.3., Biblioteka inženjerski priručnik 4/III, ISBN 953-0-31682-8, str. 73-130, Školska knjiga, Zagreb 2002.

S. S. Heragu: Facilities Design, CRC Press, 2008.

M.P. Stephens, F. E. Meyers:  Manufacturing Facilities Design and Material Handling, Purdue Univ. Press, 2013.
Recommended literature:

Faculty of Mechanical Engineering
and Naval Architecture
Ivana Lučića 5
10002 Zagreb, p.p. 102
Croatia
MB 3276546
OIB 22910368449
PIC 996827485
IBAN HR4723600001101346933
tel: +385 1 6168 222
fax: +385 1 6156 940
University of Zagreb
Ministry of Science and Education