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Student Mobility > Programmes and Courses > Courses in English > Course detailsFundamentals of Production Process Planning
- Teaching: Completely taught in English
- ECTS: 4
- Level: Graduate
- Semester: Summer
- Prerequisites:
- The course can be enrolled by students of all courses, with the exception of students from: Production engineering (FSB), Computer Engineering (FSB), Industrial Engineering and Management(FSB).
- Load:
Lectures Exercises Laboratory exercises Project laboratory Physical education excercises Field exercises Seminar Design exercises Practicum 30 0 15 0 0 0 0 0 - Course objectives:
- Introduction, examination and application of procedures and models for integrated design and optimisation of manufacturing systems with the product life cycle.
- Student responsibilities:
- Grading and evaluation of student work over the course of instruction and at a final exam:
- Performed on the basis of: - three periodic written examinations, 50 %; - the project, 40 %; - monitoring the presence and commitment of students, 10 %. In the event that a student does not pass all periodic written examinations, but neatly fulfills other obligations, the student may access written and oral exam.
- Methods of monitoring quality that ensure acquisition of exit competences:
- Coverage of quality: - immediately in the classroom, in direct communication with the students (student questions and discussion); - periodically, according to the processed education content, by grading of written examinations and project; - exposition/discussing of results (scores) - instructing students how to achieve better results.
- Upon successful completion of the course, students will be able to (learning outcomes):
- After a successful completion of the course, for a production programme, a student will be able to: - recommend the structure of the production system; - determine the required number of machines and other equipment, departments and the number of labour force; - determine the required area for the production system; - predict the arrangement of system elements (machinery and working places); - determine the macro and microlocation of the system - design detailed layout within the selected microlocation; - calculate the cost-effectiveness of the designed production system; - design the production system model in CAD.
- Lectures
- 1. Introduction
- 2. Basic objectives, design principles, design metodology
- 3. Simultaneous engineering, Project Data and Technological Process
- 4. Material flow: definitions and graduation, identification and
quantitive determination, principle configurations - 5. Group technology
- 6. Flexible manufacturing systems
- 7. Capacitance dimensioning of the production system
- 8. Space dimensioning
- 9. Storage and other space determination.
- 10. Production system structural types
- 11. Construction plan and location selection
- 12. Layout design
- 13. Optimization of the production structure of elements of interconnected elements
- 14. Optimization of production structure without elements interconnection
- 15. CAD application and virtual system design.
- Exercises
- 1. Defining of student project
- 2. Representative products selection.
- 3. Selection of storage and transportation resources
- 4. Material flow defining
- 5. Cluster analysis application
- 6. Cluster analysis application
- 7. Capacitance dimensioning of the production system
- 8. Calculation of production surfaces
- 9. Modelling and calculation of storage space
- 10. Designing and analyzing the efficiency of the production system
- 11. Designing and analyzing the efficiency of the production system
- 12. Construction plan and microlocation selection
- 13. Elements layout definition - triangular method
- 14. Final layout design
- 15. Project submision
- Compulsory literature:
- Z. Kunica: Projektiranje proizvodnih sustava, Interna skripta, FSB, Zagreb, 2016.
B. Vranješ, B. Jerbić, Z. Kunica: Projektiranje proizvodnih sustava, Organizacija proizvodnje, sv.3., Biblioteka inženjerski priručnik 4/III ISBN 953-0-31682-8, str. 73-130, Školska knjiga, Zagreb 2002.
S. S. Heragu: Facilities Design, CRC Press, 2008.
M.P. Stephens, F. E. Meyers: Manufacturing Facilities Design and Material Handling, Purdue Univ. Press, 2013.
A. Dolgui, J.M. Proth: Supply Chain Engineering, Useful Methods and Techniques, Springer-Verlag London, 2010.
B. Prasad: Concurrent Engineering Fundamentals, Volume II: Integrated Product Development, Prentice Hall, New Jersey, 1996. - Recommended literature:
- Z. Kunica: Production system planning, Lectures, FSB, Zagreb, 2016.